Custom turning

Control the centerline from stock to inspection.

Turning suits rotational geometry: diameters, shoulders, bores, grooves, tapers and threads. The process plan must also manage slenderness, workholding and feature relationships.

A turned part is rarely “just round.” Functional risk often lives in concentric bores, bearing fits, sealing diameters, thread runouts or features added after turning.

Typical turned part families

Shafts and pins

Stepped diameters, grooves, key features and bearing or locating surfaces.

Bushings and sleeves

Inside/outside diameter relationships, wall consistency and face control.

Flanges and rings

Sealing faces, bolt circles, shoulders and runout-sensitive geometry.

Threaded bodies

Internal/external threads, reliefs, ports, flats and gauge requirements.

Important process questions

  • Which diameter or bore establishes the functional axis?
  • Must features be machined in one clamping to preserve concentricity?
  • Is the length-to-diameter ratio likely to create deflection or chatter?
  • Does a thread require a specific standard, class, gauge or full-depth length?
  • Which milled cross-holes or flats must relate to turned features?

Turning plus milling

Off-axis holes, wrench flats and slots may be completed on turn-mill equipment or in a secondary milling setup. Consolidation can reduce handling, but it is not automatically cheaper; quantity, tooling, tolerance stack and inspection determine the best route.

Drawing checklist

  1. Define datum axis and face based on assembly function.
  2. Separate size tolerance from runout, cylindricity or position requirements.
  3. State thread system, pitch, class, handedness and usable length.
  4. Identify finish, masking and post-coating dimensional requirements.
  5. Clarify edge breaks, burr expectations and sensitive sealing surfaces.
Quoting note: Send both the solid model and drawing. Model geometry alone does not fully communicate threads, fits, roughness or datum relationships.